This project is implemented in a pharmaceutical manufacturing plant in Laos, covering:

• Medium: pharmaceutical raw materials & liquid intermediates
• Equipment: reaction vessels & storage tanks
• Temperature: high-temperature chemical processing environment
• Pressure: closed / slightly pressurized reactors
• Environment: steam, agitation, corrosive and hygienic production conditions

The plant requires high-precision level control to ensure product purity and batch consistency.

Before upgrading the system, the customer faced critical issues:

• Frequent failure of traditional float level sensors
• Unstable level readings affecting reaction control
• Poor accuracy leading to inconsistent product purity
• Production interruptions caused by sensor breakdowns
• High maintenance cost and downtime

These issues directly impacted yield, quality consistency, and production efficiency.

We deployed a 80GHz high-frequency radar level measurement system for reactors and storage tanks.

• Non-contact measurement from tank top
• Resistant to steam, pressure fluctuation, and agitation
• High stability in chemical reaction environments
• Accurate continuous level monitoring

Replaces unreliable mechanical float sensors completely.

Radar level transmitters installed on top flange of reactors and storage tanks

Non-contact design avoids direct exposure to corrosive media

Suitable for:

• Stirred reaction vessels
• Closed pharmaceutical tanks
• High-cleanliness production systems

Easy retrofit without modifying existing tank structure.

After system deployment, the customer achieved significant improvements:

• Equipment failure rate reduced by 90%
• Production efficiency increased by 20%
• Product qualification rate improved from 92% → 98%
• Material waste reduced by approximately 5 tons
• Annual cost savings exceeded ¥500,000 RMB (~$70,000+)
• Approx. ¥300,000 saved from material loss reduction alone

The system significantly improved process stability and batch consistency.

This solution is suitable for:

• Pharmaceutical reactors
• Storage tanks for chemical intermediates
• Mixing and stirred vessels
• 80GHz radar level transmitters
• High-temperature & high-pressure process tanks

Unlike float or contact-based sensors, radar technology provides:

• Non-contact measurement (no contamination risk)
• High reliability in steam and agitation environments
• Stable performance in corrosive chemical media
• Long-term maintenance-free operation

Ideal for pharmaceutical and high-precision chemical production.

We provide:

• Selection guidance based on your process conditions
• Installation drawings and integration support
• Custom radar frequency & output options
• OEM / project-based solutions