This project is implemented in a pharmaceutical manufacturing plant in Laos, covering:
- Medium: pharmaceutical raw materials & liquid intermediates
- Equipment: reaction vessels & storage tanks
- Temperature: high-temperature chemical processing environment
- Pressure: closed / slightly pressurized reactors
- Environment: steam, agitation, corrosive and hygienic production conditions
The plant requires high-precision level control to ensure product purity and batch consistency.
Before upgrading the system, the customer faced critical issues:
- Frequent failure of traditional float level sensors
- Unstable level readings affecting reaction control
- Poor accuracy leading to inconsistent product purity
- Production interruptions caused by sensor breakdowns
- High maintenance cost and downtime
These issues directly impacted yield, quality consistency, and production efficiency.
We deployed a 80GHz high-frequency radar level measurement system for reactors and storage tanks.
- Non-contact measurement from tank top
- Resistant to steam, pressure fluctuation, and agitation
- High stability in chemical reaction environments
- Accurate continuous level monitoring
Replaces unreliable mechanical float sensors completely.
Radar level transmitters installed on top flange of reactors and storage tanks
Non-contact design avoids direct exposure to corrosive media
Suitable for:
- Stirred reaction vessels
- Closed pharmaceutical tanks
- High-cleanliness production systems
Easy retrofit without modifying existing tank structure.
After system deployment, the customer achieved significant improvements:
- Equipment failure rate reduced by 90%
- Production efficiency increased by 20%
- Product qualification rate improved from 92% → 98%
- Material waste reduced by approximately 5 tons
- Annual cost savings exceeded ¥500,000 RMB (~$70,000+)
- Approx. ¥300,000 saved from material loss reduction alone
The system significantly improved process stability and batch consistency.
This solution is suitable for:
- Pharmaceutical reactors
- Storage tanks for chemical intermediates
- Mixing and stirred vessels
- 80GHz radar level transmitters
- High-temperature & high-pressure process tanks
Unlike float or contact-based sensors, radar technology provides:
- Non-contact measurement (no contamination risk)
- High reliability in steam and agitation environments
- Stable performance in corrosive chemical media
- Long-term maintenance-free operation
Ideal for pharmaceutical and high-precision chemical production.
We provide:
- Selection guidance based on your process conditions
- Installation drawings and integration support
- Custom radar frequency & output options
- OEM / project-based solutions
