Reliable Monitoring for Lithium Battery, PV & Hydrogen Applications
1,Industry / Medium / Environment / Installation Conditions
This solution is designed for new energy production and storage systems, including:
- Industry: Lithium battery / Photovoltaic / Hydrogen energy / Recycling
- Medium: electrolyte, slurry, silicon powder, liquid nitrogen, liquid hydrogen, waste liquid
- Environment:
- High temperature / low temperature (-196°C)
- Corrosive and high-purity media
- Dusty, chemical, and explosive environments
- Continuous automated production systems
Requires high precision, safety, and contamination-free measurement
2,Customer Problems
In new energy manufacturing, companies face critical challenges:
- Contact sensors contaminate high-purity media
- Corrosive electrolyte and slurry damage traditional probes
- Dust and crystallization block measurement devices
- Extreme temperature (-196°C to high heat) causes sensor failure
- Safety risks in hydrogen and flammable environments
- Inaccurate level control affects product quality and yield
Result: unstable production, safety risks, and material waste
3,Solution: High-Performance Radar Level Measurement System
We provide a non-contact radar level measurement solution for new energy processes
- High-Frequency Radar Level Transmitter
- Non-contact measurement (no medium contamination)
- Stable in corrosive, dusty, and crystallizing environments
- Works in extreme temperatures (-196°C to high heat)
- High accuracy for liquid and powder level measurement
4,Installation Applications
- Lithium Battery Production
- Electrolyte storage tanks
- Slurry mixing and dosing systems
- Ensures precise material ratio control
- Photovoltaic Industry
- Silicon powder / raw material silos
- High-temperature storage tanks
- Dust-heavy environments
- Hydrogen Energy Storage
- Liquid hydrogen / liquid nitrogen tanks
- Cryogenic storage systems (-196°C)
- Explosion-proof environments
- Battery Recycling Industry
- Corrosive waste liquid tanks
- Complex chemical mixture storage
5, Installation Position
- Radar sensor mounted on tank top or silo roof flange
- Non-contact measurement avoids direct medium exposure
- Suitable for:
- Sealed tanks
- Cryogenic storage vessels
- Explosion-proof zones (Ex applications)
Fully compatible with automated production lines
6,Results / Benefits
After implementation, customers typically achieve:
- Zero contamination risk for high-purity media
- Stable measurement in extreme temperature environments
- Improved production accuracy and batch consistency
- Reduced equipment failure in corrosive conditions
- Higher safety in hydrogen and flammable systems
- Improved automation and process stability
7, Product Recommendation
This solution includes:
- 80GHz high-frequency radar level transmitter
- Industrial-grade control system
- 4G / Ethernet remote data transmission
- SCADA / cloud monitoring integration
- Explosion-proof (Ex) version available
Why Radar Works Best in New Energy Industry
Compared with float / ultrasonic / contact sensors:
- No contact → no contamination
- No moving parts → no corrosion failure
- Works in extreme temperature environments
- Stable in dust, vapor, and crystallization conditions
Ideal for high-value, high-risk production processes
Engineering Support
We provide:
- Application-specific selection guidance
- Tank and process layout design
- Explosion-proof certification options
- Integration with automation systems
